This platform was used through the 2007 model years and included the Chevrolet Silverado / GMC Sierra pickups, the Chevy Tahoe / GMC Yukon SUVs, and the Chevy Suburban / GMC Yukon XL full size SUVs. Never had a problem before now. At 117,000 miles my transfer case went out leaving me stranded luckily only 30 miles from home. Then you might have a bad sensor. Chevy pickups and vans from 1981-1987. It comes with a variety of safety features, including airbags and side-impact protection. However, as we have mentioned earlier, the transfer case on a Duramax is bound to run into some issues. However, if youve determined that theres no pinhole and the vehicle is still leaking fluid, then perhaps you have a broken tail-shaft seal. The technicians at Advanced Transmission Center can install a case saver that will prevent the pump from moving around and rubbing against the inside of the case. When you go through the above signs of a failing Duramax transfer case, you will realize that most of them are signs of a bad transmission. Transfer case develops hole from pump inside on my 2004 chevy 2500 hd duramax. We tossed around the idea that it could be a bad switch. Add Transfer Case Fasteners Re-Torque and Road Test 2.5 hrs *This is a unique Labor Operation for Bulletin use only. Were you going down the road this morning only to realize that the transfer case keeps popping out of gear? The best part is that this preventative repair is a matter of a few hundred bucks rather than thousands of dollars in repair costs! He didny have any problems after that. Put the shifter in neutral and as soon as you turn the key and the engine starts, hit the button to shift it back into 2 high. I have since replaced both problems but still nothing back from gm. Check the fluid level, and pour in some more if necessary. However, the sound could be related to the transfer case fluid. Well, you might have a faulty encoder motor. How Much Does It Cost To Rebuild A 5.3 Vortec Engine? Lets take a look at the cause, and then how Advanced Transmission Center can help potentially save some GM truck or SUV owners from a costly repair! Regarding Duramax transfer case repair and replacement, there are two ways to go about diagnostics and repairs. Damaged Transfer Chain While accelerating to 10 mph, the contact heard a loud vibrating noise. I just noticed the problem a couple of weeks ago. A damaged shift form wont engage the gears. To do this, take the transfer case apart, remove the case half and then install the new one. What problems does the Chevy Silverado transfer case have? Thanks to the capabilities offered by a transfer case, a Duramax engine can perform better and more efficiently than a standard engine. Service 4WD Light Comes On 2.2 02. This component is responsible for sending energy from the engine to the wheels. Hey guys, I have a question regarding a transfer case issue with my truck. In this blog post, well discuss Chevy Silverado transfer case problems and how to fix them. However, despite these features, one must consider the downsides. Tahoe chevrolet engine models cars chevy tahoe motor. We recommend the latter. This is especially true when towing. -2004 Silverado 2500HD, reconstructed title, passed inspection, no dash lights are on. It is because of the moving chain inside of the transfer case that it is necessary to have fluid inside the case to dissipate heat and maintain lubrication. . However, if youre losing transmission fluid like crazy and cant find just where its going, then theres a high chance the transmission is leaking fluid into the transfer case. It can also result in your car getting stuck. . Transfer Case Won't Engage or Shift One of the most typical problems with a transfer case is failure to engage. The interior is comfortable and also provides sufficient legroom for the passengers. As expected, youll have to replace the U-joint to get rid of the grinding noise. On average, this job takes about four hours. As a result, the truck wont come out of neutral. the linkage to it etc. An inspection revealed the differential fluid had dropped from the transfer case, which in turn seized up. Theres a seal that separates both the transfer case and the transmission fluid. Either do it yourself or hire an expert. I took my truck in to have service work done on it, and found out from the jasper transmission company, that they are doing a large number of chevy transfer cases because they weren't shimmied right from the factory, causing the gears in the transfer case to eat through the bottom of the housing on the transfer case itself. Most Silverados come with an automatic transfer case, but there are some models that have a manual transfer case. Waiting too long can cause further. The best way is to take your time.,Set Emerg brake,start vehicle and put into neutral..Engage 4 wheel drive,look at your dash gauge area for 4 wheel drive light to come on..Put truck in reverse and release park brake..,Back up . . That said, clean off the transfer case. The current and failure mileages were 94,000. Very dangerous when this happens. disconnect and de-pin both sides and check. Yes, you can operate your vehicle with a faulty transfer case. When the liquid gets too dirty, itll lose its ability to lubricate. If you notice any of these symptoms, ensure your transfer case is inspected for worn-out gears. 4WD Does Not Work Properly 2.4 04. The contact stated that the failure caused a leak in the transfer case which allowed the transmission to drain all the transmission fluid from the transfer case. Thats the main difference. If you are having problems with your transfer case or any other driveline related issue, contact Advanced Transmission Center at either of our locations and wed be happy to help! It seems that the housing is made of magnesium and is non similar metals. The repair will cost anywhere from $3,000 - $4,000 and the vehicle is currently at the dealer. Usually, when theres something wrong with the sensor, youll get the 4WD light on the dashboard. The contact owns a 2005 Chevrolet Silverado 2500. There are no many parts inside. Vibration clip breaks inside transfer case rubbing hole thru rear case half causing loss of fluid and ruining entire transfer case assembly. After all, its not everyone is knowledgeable in mechanical lingo. This truck is for you if you are in for some heavy lifting. Since a transfer case does not contain a lot of fluid, it will not take long before the transfer case runs dry with no protection from overheating. Either way, theyre not hard to fix. Especially anything related to the transfer case. Turns out, it was the encoder motor. A transfer case comes in handy in a four-wheel-drive truck or SUV. Transfer case fluid isnt expensive and readily available at auto-part dealerships. Would start the truck and the buttons would show everything except 2wd, which is how I left it. Moreover, this vehicle passes with flying colors, especially regarding comfort and safety. When the gears are worn out, they will start to grind and eventually fail. However, a failing transfer case can also manifest such a problem. Instead, it wears out over time. All the oil drains out of case causing catistrophic fallers. statistics and reliability analysis of Chevrolet Silverado 2500 based on all problems reported for the Silverado 2500. The rear case half of this unit is made out of magnesium and the pump is made out of aluminum, which is a stronger metal than magnesium. Thank you. However, it is important to specify that you want the transfer case flushed before refilling, or the contaminants will continue to simmer beneath the surface. I will never buy another GMC (gov't. The manufacturer was made aware of the failure and advised the contact that the four wheel drive function was not used often and could have caused the transfer case to fail. Finally, another cause of Duramax transfer case problems is lack of maintenance. Depending on the problem with your Duramax transfer case, they may recommend the replacement of the affected part. If you encounter such an issue, contact a mechanic right away. My Car Will Not Come Out Of Neutral 2.8 08. Similar to parts such as the engine, the transfer case needs special care and attention. The dipstick should have a line that indicates the full level. Wearing out of the Duramax transfer case is bound to happen after years of use. If your transfer case already has a hole in it caused by pump rub, there is unfortunately not much that can be done other than to completely rebuild the transfer case. But what makes this problem weird is that sometimes you might use your OBD scanner to see if you pull up any codes, but surprisingly enough, the scanner does not seem to pick up anything. And if you choose to pay somebody for this job, expect to pay anywhere from $600-$700. While driving 5 mph, the vehicle hesitated prior to depressing the accelerator pedal. Some of the most common solutions are: Check the fluid level and add more if necessary Have the transfer case flushed and refilled Replace the shift fork Replace the gears Chevy Silverado Transfer Case Replacement Cost Slide under and locate the transfer case motor. The contact owns a 2004 Chevrolet Silverado 2500. If the transfer case is found liable, the only option would be to replace it. Its why you should always examine the area where you have parked your car all the time. Replacing a transfer case isnt cheap. Another common symptom of a bad transfer case is a grinding noise when you shift into a four-wheel drive. The vehicle was repaired. Anytime you notice a puddle, you should check the undercarriage and see where the leaks are coming from. Solution - Reprogram the TCM with TIS version 6.0 or higher. The vehicle was repaired. Lets Find Out! The hole in the image may seem inconsequential, but the reality is grave. Everything I have researched has led to issues in both problems. For GVW under 8600 lbs, change transfer case fluid, if equipped with 4WD. If the fluid is below this line, you need to add more. all problems of the 2002 Chevrolet Silverado 2500 Replacing the chain is not as expensive as it might seem. Remove the plugs from the back of the switch and plug in the new switch. never replace the hub sensors unless they are with damaged wires. Over 35 years, our goal remains to be Geared for Customer Satisfaction! Therefore, it is better to check if the transfer case is installed properly when you encounter any of the above mentioned issues. The truck also has a comfortable interior with plenty of legroom for passengers. So, its not like it will magically disappear overnight. Adding too much fluid can also be a problem. Remove the transfer case shift motor: Rise your vehicle and support it with Jack stands. Conclusion position or opinion or judgment reached after consideration more (Definitions, Synonyms, Translation). Even before we can list some of the common problems associated with a Duramax transfer case, we must define what it is. Therefore, if one fails, it needs to be addressed as soon as possible to avoid affecting the other. Whats more, a dirty transfer case fluid will create loud and annoying noises. However, Chevy Silverado transfer case problems dampen the experience. When that happens, you will have to replace half of the case. Like I said, it does seem to me to be electrical and it sounds like you guys agree with that. So its time to put your hands to work. also keeps 1995 Chevrolet Silverado cesspool. The switch assembly on the dash. It can also be caused by a few other things. (it is jumping the gears) otherwise i would say your planetarys are coming apart. Four Wheel Trends | 4441 Six Forks Road, Suite 106-205, Raleigh NC 27609 | (919) 526-0419 Any mechanical part on your car is vulnerable to wear and tear. Sounds like gm is ignoring this problem. I have a 2005 Chevy Silverado and it won't go in to 4 high and it's hard and it grinds when I put it in 4 low and now my truck make a noise even in 2 wheel drive is that a bad transfer case or can I put oil in it and may be safe it I . A transfer case splits the engine's torque output from the transmission, allowing the driver to engage from 2WD to a 4WD system. This humming noise coming from the transfer case is fluid that needs to be changed. Let moisture in the weather proof connector, corrosion on just about every wire and connections. 615 Badass Jeep Gladiator Names: Find Unique Jeep Names and Find Nicknames with These Creative Jeep Name Ideas. The VIN, engine size, and purchase date were unknown. Here are other related topics worth the read: Does The Chevy Equinox Have A 3rd Row of Seating? It is better to have it inspected as quickly as possible. We finally had a big enough snow this year to bring the people with 4WD problems out. An expert diagnosis can help you narrow down the main culprit. Let alone the transfer case. This one was a 2008 Chevy Silverado 2500 HD. Sounds like this is a very common problem with gm owners with this type of transfer case. Always would act up after a rain or foggy night. ), 4 Most Common Problems With The Ford F150 (Answered! Chevy Silverado transfer case problems can be expensive to fix. . The Chevy Silverado is beautiful, but its transfer case has unique problems. 87. Noted below are a few of the common side effects of a damaged transfer case output shaft seal that should be replaced. You can have the flush and refill done at most auto shops. A transfer case leak is another common problem that owners of this truck face. (Dimensions), 2023 Car, Truck and Vehicle How To Guides - Vehicle Freak. If you need a new one, expect to be quoted about $2,500 for a transfer case replacement. Vehicle was in 4 wheel drive, when the whole truck shuttered, I lost the drive capabilities of the truck then stopped and looked underneath vehicle to find fluid coming out of the transfer case. Loss of fluid and ruining entire transfer case have in some more necessary. Keeps popping out of gear liquid gets too dirty, itll lose its ability to lubricate, remove plugs! Such as the engine, the sound could be a problem be addressed as soon as possible to avoid the! 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